真空超聲波清洗機(jī)技術(shù)原理說(shuō)明：真空超聲波清洗機(jī)的幾個(gè)基本部件是：超聲波發(fā)生器，超聲波換能器和超聲波清洗槽，當(dāng)聲壓或者聲強(qiáng)受到壓力到達(dá)一定程度時(shí)候，氣泡就會(huì)迅速膨脹，然后又突然閉合。在這段過(guò)程中，氣泡閉合的瞬間產(chǎn)生沖擊波，使氣泡周圍產(chǎn)生1012-1013pa的壓力及局調(diào)溫，這種超聲波空化所產(chǎn)生的巨大壓力能破壞不溶性污物而使他們分化于溶液中，蒸汽型空化對(duì)污垢的直接反復(fù)沖擊。description of the technical principle of the vacuum ultrasonic cleaning machine: the basic components of the vacuum ultrasonic cleaning machine are: ultrasonic generator, ultrasonic transducer and ultrasonic cleaning tank. when the sound pressure or sound intensity reaches a certain level, the bubble will expａnd rapidly and then suddenly close. in this process, the shock wave is generated at the moment when the bubble is closed, causing a pressure of 1012-1013 pa and a local temperature around the bubble. the huge pressure generated by the ultrasonic cavitation can destroy the insoluble dirt and make them differentiate into the solution. the direct reverse impact of the steam cavitation on the dirt.
首先，超聲波發(fā)生器將交流電源轉(zhuǎn)換為超聲波頻率的電源，其頻率范圍一般為16khz-68khz，高可達(dá)1000khz。
first of all, the ultrasonic generator converts the ac power supply into the ultrasonic frequency power supply. the frequency range is generally 16 khz-68 khz, and the frequency can reach 1000 khz.
然后，電源通過(guò)電纜傳輸至傳感器。通常由幾個(gè)平行的聲頭組成。在這里，電能被轉(zhuǎn)換成相同頻率的機(jī)械振動(dòng)能并傳輸?shù)角逑床?，從而在清洗液中形成?lái)回振動(dòng)的超聲波聲場(chǎng)。在超聲聲場(chǎng)中，振動(dòng)負(fù)壓區(qū)由于周圍液體補(bǔ)充為時(shí)已晚而形成無(wú)數(shù)微真空氣泡。當(dāng)正壓到來(lái)時(shí)，微氣泡在壓力下突然閉合，液體之間的劇烈碰撞產(chǎn)生巨大的沖擊波，可以形成數(shù)千到數(shù)萬(wàn)個(gè)大氣壓和瞬時(shí)高溫。這就是超聲波的“空化”效應(yīng)?？栈哂辛己玫那逑春腿榛Ч?，能將油從被清洗工件表面分離出來(lái)，從而達(dá)到快速清潔的目的
then, the power is transmitted to the sensor through the cable. ultrasonic transducers are usually composed of several parallel acoustic heads. here, electric energy is converted into mechanical vibration energy of the same frequency and transmitted to the cleaning tank, thereby forming an ultrasonic sound field that vibrates back and forth in the cleaning liquid. in the ultrasonic field, numerous micro vacuum bubbles are formed in the negative pressure area of vibration because it is too late to replenish the surrounding liquid. when the positive pressure comes, the microbubbles suddenly close under the pressure, and the violent collision between liquids generates a huge shock wave, which can form thousands to tens of thousands of atmospheres and instantaneous high temperature. this is the cavitation effect of ultrasound. cavitation has good cleaning and emulsifying effects, and can separate oil from the surface of the workpiece to be cleaned, so as to achieve rapid cleaning
超波清洗機(jī)主要由超聲波清洗槽和超聲波發(fā)生器兩部分構(gòu)成。超聲波清洗槽用堅(jiān)固彈性好、不銹鋼制成，底部安裝有超聲波換能器振子;超聲波發(fā)生器產(chǎn)生高頻高壓，通過(guò)電纜聯(lián)結(jié)線傳導(dǎo)給換能器，換能器與振動(dòng)板一起產(chǎn)生高頻共振，從而使清洗槽中的溶劑受超聲波作用對(duì)污垢進(jìn)行洗凈。
the ultrasonic cleaning machine is mainly composed of ultrasonic cleaning tank and ultrasonic generator. the ultrasonic cleaning tank is made of solid and elastic stainless steel, and the ultrasonic transducer and vibrator are installed at the bottom; the ultrasonic generator generates high-frequency and high-voltage, which is transmitted to the transducer through the cable connecting line. the transducer and the vibrating plate generate high-frequency resonance, so that the solvent in the cleaning tank is cleaned by the ultrasonic wave.
選擇什么尺寸的真空超聲波清洗機(jī)？清洗對(duì)象的大小決定了清洗籃的大小，從而決定了所需設(shè)備的型號(hào)。為了使超聲波能夠從各個(gè)方面起用，建議選擇稍大一點(diǎn)的設(shè)備，這也為將來(lái)擴(kuò)展提供了回旋的余地。清洗的難度取決于清洗對(duì)象的幾何形狀和污染物的類型。對(duì)于復(fù)雜的清洗任務(wù)，建議增加預(yù)處理工序，例如蒸汽清洗或噴淋清洗。
what size of vacuum ultrasonic cleaning machine? the size of the cleaning object determines the size of the cleaning basket, and thus determines the model of the required equipment. in order to enable ultrasound to be used from all aspects, it is recommended to select a slightly larger equipment, which also provides room for future expansion. the difficulty of cleaning depends on the geometry of the cleaning object and the type of contamination. for complex cleaning tasks, it is recommended to add pretreatment procedures, such as steam cleaning or spray cleaning.
超聲波清洗時(shí)需要加熱嗎？經(jīng)過(guò)加熱的清洗液有利于縮短清洗時(shí)間，可以更快的去除污染物。所以對(duì)于各類清洗對(duì)象的清洗，通常使用帶有加熱裝置的清洗設(shè)備。
does ultrasonic cleaning require heating? the heated cleaning liquid can shorten the cleaning time and remove the pollutants more quickly. therefore, cleaning equipment with heating device is usually used for cleaning various cleaning objects.
真空超聲波清洗機(jī)結(jié)構(gòu)特點(diǎn)：全進(jìn)口不銹鋼結(jié)構(gòu)，內(nèi)槽加厚不銹鋼板，高q值換能器，超聲功率強(qiáng)勁。
structural features of vacuum ultrasonic cleaning machine: all imported stainless steel structure, thickened stainless steel plate in the inner tank, high-q transducer, strong ultrasonic power.
設(shè)置液位控制系統(tǒng)，確保機(jī)器正常工作。
set the liquid level control system to ensure the normal operation of the machine.
設(shè)置溶液循環(huán)過(guò)濾系統(tǒng)，降低生產(chǎn)成本。
the solution circulation filtration system is set to reduce the production cost.
設(shè)置自動(dòng)溫控加熱系統(tǒng)，溫控范圍0-110℃。
set automatic temperature control heating system, with temperature range of 0-110 ℃.
采用進(jìn)口優(yōu)質(zhì)換能器，能量轉(zhuǎn)換效率高。
imported high-quality transducer is adopted, with high energy conversion efficiency.
全自動(dòng)plc控制，觸摸屏操作界面。
full automatic plc control, touch screen operation interface.
全自動(dòng)真空超聲波清洗機(jī)設(shè)備潔凈力很是顯著，滿足很多公司對(duì)精密零部件的高品質(zhì)清洗要求，符合產(chǎn)品組裝實(shí)際要求。對(duì)于清洗我們比較常見(jiàn)的盲孔產(chǎn)品工件、異型產(chǎn)品工件及擁有深孔的電池鋼殼等產(chǎn)品工件都可以高效清洗。傳統(tǒng)常規(guī)的清洗，像擁有深微盲孔的產(chǎn)品工件及精密零件的孔內(nèi)部是不能清洗干凈整潔的，因清洗劑中包含大量的空氣不能排出，清洗液也就不能充分流進(jìn)五金產(chǎn)品工件的深孔內(nèi)溶解油污，常規(guī)的清洗不干凈，會(huì)有油污殘留。而環(huán)保碳?xì)淝逑礄C(jī)則沒(méi)有這方面的問(wèn)題，清洗效果是令人滿意的。
the cleaning power of the full-automatic vacuum ultrasonic cleaning machine is remarkable, which meets the high-quality cleaning requirements of many companies for precision parts and meets the actual requirements of product assembly. for cleaning our common blind hole product workpieces, special-shaped product workpieces and battery steel shells with deep holes, we can clean them efficiently. traditional conventional cleaning, such as the product workpieces with deep and micro blind holes and the holes of precision parts, cannot be cleaned clean and tidy. because a large amount of air contained in the cleaning agent cannot be discharged, the cleaning liquid cannot flow into the deep holes of the hardware products and workpieces to dissolve oil. if the conventional cleaning is not clean, there will be oil residue. the environmental hydrocarbon cleaning machine has no such problem, and the cleaning effect is satisfactory.
與目前所有清洗方法相比，超聲波清洗效率高，省時(shí)、節(jié)省人力、高效、方便、快捷的清洗機(jī)器-超聲波清洗機(jī)，適合于工作量大的行業(yè)，適用于真空鍍膜等行業(yè)采用超聲波清洗的原因。
compared with all current cleaning methods, ultrasonic cleaning is a high-efficiency, time-saving, labor-saving, efficient, convenient and fast cleaning machine - ultrasonic cleaning machine, which is suitable for industries with large workload and for the reasons why vacuum coating and other industries use ultrasonic cleaning.
關(guān)鍵詞：超聲波清洗機(jī) 超聲波發(fā)生器 超聲波換能器 傳感器 清洗設(shè)備